Polyhalophthalimidoalkyl-functional carbonates

ABSTRACT

Polyhalophthalimidoalkyl-functional carbonates may be employed as fire retardant additives to polymers. Examples of such carbonates are 2-(tetrabromophthalimido)ethyl 2,4,6-tribromophenyl carbonate, 2-(tetrabromophthalimido)ethyl pentabromophenyl carbonate and bis[2-(tetrabromophthalimido)ethyl]carbonate. 
     Polyhalophthalimidoalkyl haloformates, N-(hydroxyalkyl)-polyhalophthalimides, and 2-(hydroxyalkylcarbamyl)-polyhalobenzoic acids are useful as intermediates in the preparation of the carbonates.

This is a division of application Ser. No. 337,660, filed Jan. 7, 1982now U.S. Pat. No. 4,414,396.

The present invention provides compounds which are fire retardant andwhich are especially useful when in admixture with one or more polymers.Accordingly, the present invention provides compounds represented by thestructural formula: ##STR1## wherein a. R is ##STR2## b. R₁ and R₂ areeach independently straight chain or branched alkylene having from about2 to about 5 carbon atoms, and

c. X₁, X₂, X₃, X₄, X₅, X₆, X₇, X₈, X₉, X₁₀, X₁₁, X₁₂, and X₁₃ are eachindependently hydrogen, chloro or bromo, with the provisos that:

(1) at least three of X₁, X₂, X₃, and X₄ are each independently chloroor bromo,

(2) at least three of X₅, X₆, X₇, X₈, and X₉ are each independentlychloro or bromo, and

(3) at least three of X₁₀, X₁₁, X₁₂, and X₁₃ are each independentlychloro or bromo.

Typically, R₁ and R₂ are each independently straight chain or branchedalkylene having from about 2 to about 5 carbon atoms. Straight chainalkylene is preferred. It is especially preferred that R₁, R₂, or bothR₁ and R₂ be ethylene.

The halo groups of each of the two aromatic rings of the carbonatecompound may be mixed; the halo groups of only one ring may be identicalwhile those of the other are mixed; the halo groups of one ring may bethe same but different from the halo groups of the other ring which arethemselves the same; or the halo groups of both rings may be the same.It is preferred that X₁, X₂, X₃, X₄, X₁₀, X₁₁, X₁₂, and X₁₃ each bebromo and that X₅, X₆, X₇, X₈, and X₉ each independently be hydrogen orbromo with the proviso that at least three of X₅, X₆, X₇, X₈ and X₉ arebromo.

For R, the preferred groups are 2,4,6-tribromophenyl, pentabromophenyland 2-(tetrabromophthalimido)ethyl.

Compounds which exemplify the carbonates of the invention are:

2-(tetrabromophthalimido)ethyl 2,4,6-tribromophenyl carbonate

2-(tetrabromophthalimido)ethyl 2,3,4,6-tetrabromophenyl carbonate

3-(tetrabromophthalimido)propyl 2,4,6-tribromophenyl carbonate

5-(tetrabromophthalimido)pentyl 2,4,6-tribromophenyl carbonate

2-(tetrabromophthalimido)-1-methylethyl 2,4,6-tribromophenyl carbonate

2-(tetrachlorophthalimido)ethyl 2,4,6-tribromophenyl carbonate

2-(tetrabromophthalimido)ethyl 2,4,6-trichlorophenyl carbonate

2-(tetrachlorophthalimido)ethyl 2,4,6-trichlorophenyl carbonate

2-(tetrabromophthalimido)ethyl pentabromophenyl carbonate

3-(tetrabromophthalimido)propyl pentabromophenyl carbonate

5-(tetrabromophthalimido)pentyl pentabromophenyl carbonate

2-(tetrabromophthalimido)ethyl 2,4,6-tribromo-3,5-dichlorophenylcarbonate

2-(tetrabromophthalimido)-1-ethylethyl pentabromophenyl carbonate

2-(tetrachlorophthalimido)ethyl pentabromophenyl carbonate

2-(tetrabromophthalimido)ethyl pentachlorophenyl carbonate

2-(tetrachlorophthalimido)ethyl pentachlorophenyl carbonate

5-(tetrachlorophthalimido)pentyl 2,4-dibromo-3,5,6-trichlorophenylcarbonate

bis[2-(tetrabromophthalimido)ethyl]carbonate

bis[2-(tetrachlorophthalimido)ethyl]carbonate

bis[5-(tetrachlorophthalimido)pentyl]carbonate

2-(tetrabromophthalimido)ethyl 2-(tetrachlorophthalimido)ethyl carbonate

2-(tetrabromophthalimido)ethyl 2-(3,4,6-tribromophthalimido)ethylcarbonate

2-(tetrabromophthalimido)ethyl 2-(3,4,5-tribromophthalimido)ethylcarbonate

2-(tetrabromophthalimido)ethyl 2-(3,4,6-trichlorophthalimido)propylcarbonate

bis[2-(3,4,6-tribromophthalimido)ethyl]carbonate

bis[2-(3,4,5-tribromophthalimido)ethyl]carbonate

bis[2-(3,4,6-trichlorophthalimido)ethyl]carbonate

bis[3-(3,4,5-trichlorophthalimido)propyl]carbonate

2-(3,4,6-tribromophthalimido)ethyl 2,4,6-tribromophenyl carbonate

2-(3,4,6-tribromophthalimido)-1-methylethyl pentabromophenyl carbonate

2-(3,4,6-tribromophthalimido)ethyl 2,4,6-tribromo-3,5-dichlorophenylcarbonate

2-(3,4,5-trichlorophthalimido)ethyl pentabromophenyl carbonate.

Minor additional substituents may be attached to the molecule so long astheir identities and their numbers do not seriously interfere with thefire retardant properties of the compound.

As used in the present specification and claims, locants in thephthalimido group are identified as follows: ##STR3## Accordingly,3,4,6-tribromophthalimido is equivalent to1,3-dihydro-1,3-dioxo-4,5,7-tribromo-2H-isoindol-2-yl.

The carbonates of the invention may be prepared by reacting haloformaterepresented by the structural formula: ##STR4## with halogen substitutedphenol represented by the structural formula: ##STR5## orN-(hydroxyalkyl)-polyhalophthalimide represented by the structuralformula: ##STR6## wherein X is chloro or bromo and wherein R₁, R₂, X₁,X₂, X₃, X₄, X₅, X₆, X₇, X₈, X₉, X₁₀, X₁₁, X₁₂, and X₁₃ are as discussedabove with respect to Formula I.

Although X may be chloro or bromo, chloro is preferred.

The reaction may conveniently be conducted in an inert organic solvent.Ordinarily, one or more scavengers of hydrogen halide are also present.Some scavengers may also act as catalysts for the reaction and may beregenerated on heating by evolution of hydrogen halide.

The two reactants are usually employed in about stoichiometric amountsalthough an excess of either is acceptable. The ordinary practice is touse stoichiometric amounts or a slight excess of the hydroxy-functionalreactant. Typically the molar ratio of the hydroxy-functional compoundto the haloformate is in the range of from about 0.1:1 to about 10:1.From about 0.9:1 to about 1.1:1 is preferred.

Exemplary scavengers which may be used are nitrogen-containingheterocyclic organic compounds such as pyridine, imidazole,2,6-lutidine, 2,4,6-collidine, and di(methylamino)pyridine.Non-heterocyclic nitrogen-containing aromatic scavengers such asdimethylaniline are also useful. Nitrogen-containing aliphatic compoundssuch as triethylamine may be employed as scavengers, as may inorganicbases such as sodium hydroxide, potassium hydroxide, sodium carbonateand potassium carbonate. Mixtures of scavengers may be used wheredesired. The preferred scavenger is pyridine.

The amount of scavenger employed is subject to wide variation. Normallythe molar ratio of the scavenger to haloformate is in the range of fromabout 0.0001:1 to about 100:1. Typically it is in the range of fromabout 0.0005:1 to about 20:1. It is preferred that the molar ratio be inthe range of from about 0.001:1 to about 1:1.

Substantially any solvent or mixture of solvents may be used so long asthey are inert to the reactants and the reaction products at thereaction temperature and below. Examples of suitable solvents are thearomatic hydrocarbon solvents such as benzene, toluene, and xylene.Chlorinated aliphatic solvents such as methylene chloride, chloroform,perchloroethylene, trichloroethylene and carbon tetrachloride may beused. Similarly chlorinated aromatic solvents such as chlorobenzene,o-dichlorobenzene and o-chlorotoluene are useful. The preferred inertsolvents are chlorobenzene and o-dichlorobenzene, while chlorobenzene isespecially preferred.

The weight ratio of inert solvent to the reactants ultimately employedis subject to wide variation. Generally, the amount of solvent should besufficient to at least partially dissolve the reactants at the reactiontemperature. The weight ratio of inert solvent to the reactantsultimately employed is usually in the range of from about 0.5:1 to about100:1. From about 2:1 to about 20:1 is preferred.

The temperature at which the reaction is conducted may also be widelyvaried. Reaction temperatures in the range of from about -20° C. toabout +200° C. are most often employed. It is preferred that thereaction temperature be in the range of from about 50° C. to about 150°C.

According to one aspect of the invention, compounds represented by thestructural formula: ##STR7## may be prepared by reactingN-(hydroxyalkyl)-polyhalophthalimide represented by the structuralformula: ##STR8## with carbonic dihalide, wherein R₁, X₁, X₂, X₃, and X₄are as discussed above with respect to Formula I.

Examples of carbonic dihalides which may be used include phosgene,bromophosgene and bromochlorophosgene. The preferred carbonic dihalideis phosgene. Mixtures of carbonic dihalides may be used when desired.

This reaction may also be conducted in an inert organic solvent andpreferably in the presence of a scavenger for hydrogen halide. Thesolvents and scavengers described above are satisfactory. The molarratio of scavenger to carbonic dihalide may be widely varied, but itordinarily is in the range of from about 0.0001:1 to about 100:1. Fromabout 0.001:1 to about 2:1 is preferred. The amount of solvent may alsobe widely varied and is generally used in the proportions heretoforedescribed.

The reaction temperature is similarly subject to wide variation.Temperatures in the range of from about -20° C. to about +150° C. aremost often used. From about 0° C. to about 110° C. is preferred.

The reactants are generally used in about their stoichiometric amounts,but an excess of either may be introduced. The molar ratio of thehydroxy-functional compound to carbonic dihalide is usually in the rangeof from about 0.2:1 to about 20:1. From about 1.6:1 to about 2.2:1 ispreferred.

According to yet another aspect of the invention, compounds representedby the structural formula: ##STR9## may be prepared by reactingN-(hydroxyalkyl)-polyhalophthalimide represented by Formula III withhaloformate represented by the structural formula: ##STR10## wherein Xis chloro or bromo and wherein R₁, X₁, X₂, X₃, X₄, X₅, X₆, X₇, X₈, andX₉ are as discussed above with respect to Formula I.

The reaction may conveniently be conducted in an inert organic solventand preferably in the presence of a scavenger for hydrogen chloride. Thesolvents and scavengers heretofore described are satisfactory. The molarratio of scavenger to haloformate is subject to wide variation but it isusually in the range of from about 0.0001:1 to about 100:1. Typically itis in the range of from about 0.0005:1 to about 20:1. From about 0.001:1to about 1:1 is preferred. The amount of solvent is also subject to widevariation and is generally employed in the proportions earlierdescribed.

The reaction temperature may also be widely varied. Temperatures in therange of from about -20° C. to about +200° C. are most often used. Fromabout 50° C. to about 150° C. is preferred.

The reactants are generally used in about their stoichiometric amountsbut an excess of either may be introduced. The molar ratio of thehydroxy-functional compound to haloformate is usually in the range offrom about 0.1:1 to about 10:1. From about 0.9:1 to about 1.1:1 ispreferred.

Another aspect of the present invention provides a method for producingpolyhalophthalimidoalkyl haloformate. This is accomplished by reactingN-(hydroxyalkyl)-polyhalophthalimide with carbonic dihalide. Examples ofcarbonic dihalides which may be used include phosgene, bromophosgene andbromochlorophosgene.

The reaction is generally conducted in an inert organic solvent andpreferably in the presence of a scavenger for hydrogen halide. Thesolvents and scavengers discussed above are satisfactory. The molarratio of scavenger to carbonic dihalide may be widely varied, but itordinarily is in the range of from about 0.0001:1 to about 100:1. Fromabout 0.0005:1 to about 20:1 is typical. From about 0.001:1 to about 1:1is preferred. The amount of solvent may also be widely varied and isgenerally used in the proportions earlier described.

The reactants are generally employed in about their stoichiometricamounts, although an excess of either may be introduced. The molar ratioof the hydroxy-functional compound to carbonic dihalide may be widelyvaried, but it is typically in the range of from about 0.1:1 to about10:1. From about 0.9:1 to about 2:1 is preferred.

The reaction temperature may be widely varied. Temperatures in the rangeof from about -20° C. to about +200° C. are most often used. From about50° C. to about 150° C. is preferred.

Ordinarily the hydroxyalkyl group of theN-(hydroxyalkyl)-polyhalophthalimide contains from about 2 to about 5carbon atoms. From about 2 to about 4 carbon atoms is typical. The alkylportion may be straight chain or branched, but the former is preferred.The preferred hydroxyalkyl group is 2-hydroxyethyl.

Each halo group of the N-(hydroxyalkyl)-polyhalophthalimide may beindependently chloro or bromo. Usually all the halo groups are eitherchloro or bromo. Preferably all are bromo.

Polyhalophthalimidoalkyl haloformates represented by Formula II, whereinX, R₁, X₁, X₂, X₃ and X₄ are as discussed above, may conveniently beprepared by this method. They may be used as intermediates in thepreparation of the fire retardant carbonates of the invention as well asfor the preparation of other compounds.

N-(Hydroxyalkyl)-polyhalophthalimide may conveniently be prepared byreacting aminoalkanol with polyhalophthalic anhydride.

The reaction is usually conducted in an inert organic solvent. Theweight ratio of inert solvent to the reactants is subject to widevariation, but it ordinarily should be sufficient to at least partiallydissolve the reactants at the reaction temperature. The weight ratio ofinert solvent to the reactants ultimately employed is generally in therange of from about 0.5:1 to about 100:1. From about 2:1 to about 20:1is preferred.

Examples of suitable solvents include aromatic hydrocarbon solvents,chlorinated aromatic solvents and chlorinated aliphatic solvents,examples of which are enumerated above. The preferred solvent ischlorobenzene.

The reaction temperature may be varied, but it is typically in the rangeof from about 50° C. to about 200° C. From about 80° C. to about 150° C.is preferred.

The preferred subclasses of polyhalophthalic anhydride aretetrahalophthalic anhydride and trihalophthalic anhydride.

Each halo group of the polyhalophthalic anhydride may be independentlychloro or bromo, but most often they are either all chloro or all bromo.Examples of these compounds are 3,4,5-trichlorophthalic anhydride,3,4,6-trichlorophthalic anhydride, tetrachlorophthalic anhydride,3,4,5-tribromophthalic anhydride, 3,4,6-tribromophthalic anhydride, andtetrabromophthalic anhydride. The preferred compounds aretetrachlorophthalic anhydride and tetrabromophthalic anhydride, with thelatter especially preferred.

The aminoalkanol employed generally contains from about 2 to about 5carbon atoms. From about 2 to about 4 carbon atoms is typical. The-amino- -alkanols are preferred. Examples of aminoalkanols which may beused include 2-aminoethanol, 3-amino-1-propanol, 4-amino-1-butanol,5-amino-1-pentanol, 2-amino-1-propanol, 1-amino-2-propanol,2-amino-1-butanol, 2-amino-2-methyl-1-propanol and2-amino-3-methyl-1-butanol. The preferred aminoalkanol is2-aminoethanol.

Although it is not desired to be bound by any theory, it is believedthat the polyhalophthalic anhydride reacts with the aminoalkanol to formthe corresponding 2-(hydroxyalkylcarbamyl)-polyhalobenzoic acid whichthen condenses to form the correspondingN-(hydroxyalkyl)-polyhalophthalimide.

When the polyhalophthalic anhydride is reacted with aminoalkanol attemperatures in the range of from about 110° C. to about 200° C., theproduct is essentially the N-(hydroxyalkyl)-polyhalophthalimide. Whenthe reaction temperature is in the range of from about 60° C. to about90° C., both the N-(hydroxyalkyl)-polyhalophthalimide and the2-(hydroxyalkylcarbamyl)-polyhalobenzoic acid are formed in significantamounts. When the reaction temperature is in the range of from about 0°C. to about 50° C., the product is essentially2-(hydroxyalkylcarbamyl)-polyhalobenzoic acid. It should be recognizedthat there are probably no sharp lines of dermarkation betweentemperatures which produce one product or the other. Rather, it appearsthat as the reaction temperature is increased, the proportion of thesubstituted phthalimide produced at the expense of the substitutedbenzoic acid, increases. According to a further embodiment of theinvention, therefore, 2-(hydroxyalkylcarbamyl)-polyhalobenzoic acid isprepared by reacting aminoalkanol with polyhalophthalic anhydridewherein 2-(hydroxyalkylcarbamyl)-polyhalobenzoic acid collects in thereaction mixture.

The reaction is generally conducted in an inert organic solvent. Theweight ratio of the inert solvent to the reactants is subject to widevariation, but it usually should be sufficient to at least partiallydissolve the reactants at the reaction temperature. The weight ratio ofinert solvent to the reactants ultimately employed is generally in therange of from about 0.5:1 to about 100:1. From about 2:1 to about 20:1is preferred.

Examples of suitable solvents include aromatic hydrocarbon solvents,chlorinated aromatic solvents and chlorinated aliphatic solvents,examples of which are given above. The preferred solvent ischlorobenzene.

The reaction temperature may be varied, but it is ordinarily in therange of from about 0° C. to about 90° C. From about 0° C. to about 50°C. is preferred.

The previous discussions respecting the preferred subclasses ofpolyhalophthalic anhydride, the halo groups of the polyhalophthalicanhydride, the preferred polyhalophthalic anhydrides, the types ofaminoalkanol generally employed and the preferred aminoalkanol being2-aminoethanol are also applicable to this method. The2-(hydroxyalkylcarbamyl)-polyhalobenzoic acid may be separated from theother components of the reaction mixture or not so separated as desired,and heated to form N-(hydroxyalkyl)-polyhalophthalimide. It may also beused, generally but not necessarily after separation from the othercomponents of the reaction mixture, as a reactant in the formation ofcompounds other than N-(hydroxyalkyl)-polyhalophthalimide.

The method may be used to prepare compounds represented by thestructural formula ##STR11## wherein: a. R₃ is straight chain orbranched alkylene having from about 2 to about 5 carbon atoms, and

b. X₁₄, X₁₅, X₁₆, and X₁₇ are each independently hydrogen, chloro orbromo, with the proviso that at least three of X₁₄, X₁₅, X₁₆, and X₁₇are each independently chloro or bromo.

Typically R₃ is straight chain or branched alkylene having from about 2to about 4 carbon atoms. Straight chain alkylene is preferred. It isespecially preferred that R₃ be ethylene.

The halo groups of the aromatic ring may be mixed or they may be thesame. It is preferred that they be the same. It is especially preferredthat X₁₄, X₁₅, X₁₆, and X₁₇ each be either chloro or bromo.

Compounds which exemplify the 2-(hydroxyalkylcarbamyl)-polyhalobenzoicacids include

2-[(2-hydroxyethyl)carbamyl]-tetrabromobenzoic acid

2-[(2-hydroxyethyl)carbamyl]-tetrachlorobenzoic acid

2-[(2-hydroxyethyl)carbamyl]-3,4,5-tribromobenzoic acid

2-[(2-hydroxyethyl)carbamyl]-3,4,6-tribromobenzoic acid

2-[2-hydroxyethyl)carbamyl]-4,5,6-tribromobenzoic acid

2-[(2-hydroxyethyl)carbamyl]-3,5,6-tribromobenzoic acid

2-[(2-hydroxyethyl)carbamyl]-3,4,5-trichlorobenzoic acid

2-[(2-hydroxyethyl)carbamyl]-3,4,6-trichlorobenzoic acid

2-[(2-hydroxyethyl)carbamyl]-3,5,6-trichloro-4-bromobenzoic acid

2-[(3-hydroxypropyl)carbamyl]-tetrabromobenzoic acid

2-[(2-hydroxy-2-methylethyl)carbamyl]-3,5,6-trichlorobenzoic acid

2-[(4-hydroxybutyl)carbamyl]-tetrachlorobenzoic acid

2-[(3-hydroxy-2-methylpropyl)carbamyl]-4,5,6-tribromobenzoic acid

2-[5-(hydroxypentyl)carbamyl]-tetrabromobenzoic acid.

Each of the various reactions described above is ordinarily conducted ator near ambient atmospheric pressure, although greater or lesserpressures may be used where desired.

The polyhalophthalimidoalkyl-functional carbonate of the invention maybe incorporated with flammable polymer to provide a composition havinggreater fire retardancy than that of the flammable polymer. Theindividual carbonates of the invention will be more effective with someflammable polymers than with others, but the desired effect can beobtained by proper adjustment of the fire retardant carbonateconcentration in the composition. Usually the flammable polymer isthermoplastic, but it may be thermosetting. The flammable polymer may bea homopolymer, an interpolymer or a mixture of polymers. Examples offlammable polymers in which the fire retardant polymer of the inventionmay be used include acrylonitrile-butadiene-styrene interpolymer orgraft polymer, polystyrene, high density polyethylene, low densitypolyethylene, polypropylene, polyesters, and polycarbonates. Thepreferred polymers are acrylonitrile-butadiene-styrene interpolymer orgraft polymer, high impact polystyrene and high density polyethylene.

The amount of the fire retardant carbonate which is present incompositions of the invention is subject to wide variation. Such fireretardant carbonate is ordinarily present in an amount in the range offrom about 2 percent to about 30 percent by weight of the polymer. Fromabout 5 percent to about 20 percent by weight is preferred. Mixtures offire retardant carbonates may be used.

Other materials which increase fire retardancy may optionally also bepresent in the composition. Examples of such materials include zincoxide, zinc borate, boric acid, borax, ferric oxide, antimony trioxideand antimony pentoxide. Antimony trioxide is preferred. Mixtures may beemployed where desired. The amounts of these materials are also subjectto wide variation. When used, they are usually present in thecomposition of the invention in an amount in the range of from about 0.1to about 15 percent by weight. An amount in the range of from about 1percent to about 10 percent by weight is preferred.

The compositions of the invention may optionally contain plasticizers,pigments, dyes, tints, resinous pigment dispersants or grindingvehicles, and the like.

The listing of optional ingredients discussed above is by no meansexhaustive. These and other ingredients may be employed in theircustomary amounts for their customary purposes so long as they do notseriously interfere with good polymer formulating practice.

The compositions of the invention are usually prepared by simplyadmixing the various ingredients. This may be accomplished in manyinstances by milling. If the flammable polymer and the fire retardantpolymer are both soluble in solvent, they may be dissolved, mixed, andthe polymer mixture recovered by removal of the solvent. Most often, thematerials are admixed while the polymer is in the form of a melt.

The compositions of the invention have fire retardant characteristicsand find many uses. Typically, they may be extruded into fibers, filmsor other shapes, or molded, shaped or formed into substantially anyform. Where the polymers of the composition are soluble in solvent orare dispersible in liquid nonsolvents such as water, organic nonsolventor miscible systems of water and organic liquid, the composition may beemployed in coating compositions.

In the illustrative examples which follow, all parts are parts by weightand all percentages are percentages by weight unless otherwisespecified.

EXAMPLE I

This example illustrates a synthesis ofN-(2-hydroxyethyl)-tetrabromophthalimide and a synthesis of2-[(2-hydroxyethyl)carbamyl]-tetrabromobenzoic acid.

A 4-liter beaker was charged with 927.4 grams (2 moles) oftetrabromophthalic anhydride and 2.7 liters of chlorobenzene. Thecharged materials were heated to 90° C., but not all of thetetrabromophthalic anhydride dissolved.

An additive solution was prepared by combining 122.2 grams (2 moles) of2-aminoethanol and 350 milliliters of chlorobenzene and heating to 99°C.

Over a period of 1 hour the additive solution was added with stirring tothe contents of the beaker. After 150 milliliters had been added, thetemperature of the reaction mixture was 103° C. and about all of thetetrabromophthalic anhydride was dissolved. After completion of theaddition, with the temperature of the reaction mixture at slightly above120° C., the reaction mixture phase separated into a lower liquid layerof about 700 milliliters and an upper liquid layer. The reaction mixturewas allowed to cool gradually almost to room temperature, whereupon thelower liquid layer solidified to a white solid. The solid was collectedby filtration as first crop solids, pulverized to an off-white powderand dried in a vacuum oven at 120° C. and an absolute pressure of 0.5Torr to produce 769.7 grams of oven dried first crop solids. Thefiltrate was cooled to 25° C. and refiltered to recover white crystalsas second crop solids. The second crop was air-dried for 20 hours in anopen dish to produce 171.2 grams of air-dried second crop solids. Thesewere then dried in a vacuum oven at 160° C. and an absolute pressure of0.5 Torr to produce 154.8 grams of oven-dried second crop solids. Thefiltrate from the second crop was concentrated almost to dryness bydistillation of chlorobenzene in a flash evaporator. The residue wasfiltered and washed with 30 milliliters of methanol to obtain a thirdcrop white solid. This was dried in a manner similar to that used to drythe second crop to produce 39.4 grams of oven-dried third crop solids.The various crops were analyzed by liquid chromatography. The results,which are shown in Table 1, are described as being relative because theyare a function of the absolute weight percentages of the materialspresent as well as of specific ultraviolet absorptivities which aredifferent for different compounds.

                  TABLE 1                                                         ______________________________________                                        Analytical Results                                                                             Analysis, Relative                                                  Drying    Percent by Weight*                                           Crop     Method      A      B     C    D                                      ______________________________________                                        1        Oven        96.2   0.2   0.2  2.9                                    2        Air         89.1   0.4   2.9  7.1                                    2        Air and Oven                                                                              94.6   0.3   2.0  2.0                                    3        Air and Oven                                                                              11.1   0.2   83.8 2.8                                    ______________________________________                                         *A = N--(2hydroxyethyl)-tetrabromophthalimide                                 B = chlorobenzene                                                             C = tetrabromophthalic anhydride                                              D = 2[2(hydroxyethyl)carbamyltetrabromobenzoic acid                      

The data of Table 1 show that oven drying the air-dried second cropresulted in a considerable decrease in the amount of Compound D presentand an approximately commensurate increase in the amount of Compound A.This indicates that Compound A may be prepared by heating Compound D ina vacuum oven at about 160° C. for several hours at reduced pressure.

EXAMPLE II

This example illustrates a synthesis ofN-(2-hydroxyethyl)-tetrabromophthalimide.

A first beaker was charged with 21.3 grams (0.349 mole) of2-aminoethanol and 400 milliliters of glacial acetic acid to form aclear solution at 39° C.

A second beaker was charged with 141.9 grams (0.306 mole) oftetrabromophthalimide and 600 milliliters of glacial acetic acid. Thematerials were heated with stirring to 103° C. Two 400 milliliterportions of glacial acetic acid were added. Complete dissolution ofsolids was not observed at temperatures up to 85° C. Two 200 milliliterportions of acetone were added and the solids were allowed to settleout. The clear liquid layer was separated from the solids and whilestill hot (cooling from 88° C. to about 80° C.) was added with stirringto the clear solution of the first beaker to form a reaction mixture. Noprecipitate was observed at about 75° C. The reaction mixture wasallowed to cool to room temperature. To the solids remaining in thesecond beaker were added two 200 milliliter portions of acetone. Theresulting mixture was heated to 50° C., the solids were allowed tosettle and the clear liquid was decanted from the solids and added tothe reaction mixture. The solids remaining in the second beaker wereheated to 160° C. and 180 milliliters of o-dichlorobenzene was added.The remaining solids were allowed to settle. The liquid was decantedfrom the solids, and while at a temperature of 150° C., was added to thereaction mixture. No precipitate was observed in the reaction mixturewhich was a clear, very pale yellow solution at 60° C. The solidsremaining in the second beaker were dissolved in 180 milliliters ofo-chlorotoluene and the solution was added while hot to the reactionmixture. No precipitate was observed at 60° C. The reaction mixture washeated to 80° C. in a four liter beaker and then removed from the hotplate. At this point the reaction mixture was a clear, pale greenish,nearly colorless solution with no solids present. The reaction mixturewas allowed to stand open overnight in a hood during which time thevolume was reduced by evaporation from about 2500 milliliters to about2000 milliliters. The reaction mixture was then heated on the hot platewith stirring and boiling to reduce the volume from 2000 milliliters to1500 milliliters. During the evaporation process, the reaction mixturewas observed to become cloudy when the volume had been reduced to about1800 milliliters.

The 1500 milliliters of reaction mixture was next divided into twoportions and evaporated in a two liter flask using a flash evaporator toa total volume of about 1000 milliliters. A first crop of solids wasremoved by filtration, washed with 300 milliliters of acetone in severalportions and dried at 128° C. to 130° C. at an absolute pressure of 5Torr for two hours and fifty minutes. The resulting pale yellow solidhad a melting range of 229° C. to 248° C. and weighed 121.4 grams.

The filtrate was gradually concentrated by flash evaporation andrefiltered twice to produce second and third crops of white to off-whitesolids. The second crop after drying weighed 28.7 grams and had amelting range of 195° C. to 220° C. The third crop after drying weighed2.7 grams and had a melting range of 197° C. to 200° C.

The first crop was analyzed for bromine. Calculated for C₁₀ H₅ Br₄ NO₃ :63.07% Br. Found: 61.99%, 62.07% Br. Average Found: 62.03% Br. Infraredand nuclear magnetic resonance spectra of the first crop showedabsorption bands expected for N-(2-hydroxyethyl)-tetrabromophthalimide.The purity according to the bromine analysis was 98.4 percent.

A sample of the first crop was subjected to thermogravimetric analysisin a flowing nitrogen atmosphere using a heating rate of 10° C. perminute. The results were a 1 percent weight loss at 225° C., a 5 percentweight loss at 298° C. and an 8 percent weight loss at 312° C.

EXAMPLE III

This example illustrates two syntheses of 2-(tetrabromophthalimido)ethylchloroformate.

In the first synthesis, a 12 liter, 5-necked flask equipped with anagitator, a thermometer, an isopropanol and solid carbon dioxide cooledreflux condenser, a tube for the introduction of gaseous phosgene and anelectric heating mantle was charged with 30.0 grams (0.38 mole) ofpyridine and 6800 milliliters of chlorobenzene. Next was added 622.1grams (6.28 moles) of phosgene at room temperature, as a gas, at therate of 6.5 grams per minute. To the resulting solution was added, overa period of 1 hour, 1950.5 grams (3.85 moles) of solidN-(2-hydroxyethyl)tetrabromophthalimide. The reaction mixture was heatedas the addition was made. At 70° C., a slight reflux of phosgene wasobserved. Upon completion of the addition, the reaction mixture washeated to 80° C. and held at that temperature for 1 hour. A drying tubewas inserted in the top of the condenser and the reaction mixture wasallowed to cool to room temperature overnight. On the next day, thereaction mixture was heated to 90° C. for 30 minutes, to 100° C. for 30minutes, to 105° C. for 1 hour, to 110° C. for 21/2 hours and to 115° C.for 30 minutes, whereupon a clear, brown solution was formed. Thedevelopment of carbon dioxide was observed in the final stage ofheating. A small aliquot of the reaction mixture was removed by a pipetand analyzed by liquid chromatography. The results are shown in Table 2.

                  TABLE 2                                                         ______________________________________                                        Analytical Results                                                                                     Analysis,                                                                     Relative                                                                      Percent                                              Species Present          By Weight                                            ______________________________________                                        2-(Tetrabromophthalimido)ethyl chloroformate                                                           52.0                                                 N--(2-Chloroethyl)-tetrabromophthalimide                                                               25.8                                                 N--(2-Hydroxyethyl)tetrabromophthalimide                                                               4.7                                                  Tetrabromophthalic anhydride                                                                           5.6                                                  Chlorobenzene            6.6                                                  ______________________________________                                    

In the second synthesis, a 5 liter, 4-necked flask, equipped in themanner of the first synthesis, was charged with 2000 milliliters ofchlorobenzene and 198.0 grams (2.0 moles) of gaseous phosgene. To theresulting solution was added over a period of 45 minutes 608.2 grams(1.2 moles) of solid N-(2-hydroxyethyl)-tetrabromophthalimide and 9.0grams (0.114 mole) of pyridine. The reaction mixture was heated to 75°C. and the reflux of phosgene was observed. The temperature was raisedgradually in 10° C. increments until a steady reflux of phosgene wasobserved. The reaction mixture was held at 115° C. for 2 hours and thenallowed to cool to room temperature overnight. On the next day thereaction mixture was heated to 115° C. for 2 hours. A white sublimate ofpyridine hydrochloride was observed in the cooler, upper parts of theflask. The isopropanol and solid carbon dioxide cooled condenser wasreplaced with a water cooled reflux condenser and the reaction mixturewas slowly heated to reflux and maintained at reflux for 1 hour. At theend of this time the excess phosgene had been removed from the flask andabsorbed by a scrubber containing aqueous sodium hydroxide. A smallaliquot of the reaction mixture was removed using a pipet. Most of thechlorobenzene was removed from the aliquot in a round-bottomed flask ona flash evaporator, followed by filtration of the residue. The solidsretained on the filter were dried to constant weight at reduced pressurein a vacuum oven at about 100° C. The product was a white solid and hada melting range of 225° C. to 235° C.

EXAMPLE IV

This example illustrates a synthesis ofbis[2-(tetrabromophthalimido)ethyl]carbonate.

A one liter four-necked flask, equipped with an agitator, was chargedwith 60.0 grams (0.1184 mole) ofN-(2-hydroxyethyl)-tetrabromophthalimide, 145.0 grams (1.83 mole)pyridine and 400 milliliters methylene chloride. To the chargedmaterials was added 10.0 grams (0.101 mole) phosgene. A thick, whiteviscous mass was formed. The reaction mixture was stirred at roomtemperature for 2 hours and then poured into a four liter beaker. Twohundred fifty milliliters of 5% hydrochloric acid was added and a thickemulsion was observed to form. After standing at room temperatureovernight, the emulsion was washed twice with 250 milliliter portions of5% hydrochloric acid and twice with 250 milliliter portions of water. Ineach case the lower organic layer was separated from the upper aqueouslayer in a separatory funnel and the aqueous layer was discarded. Uponthe addition of 2000 milliliters of methanol to the organic layer, afine white powder formed. The powder was removed by filtration and driedin vacuum oven at 120° C. for 8 hours. The dry weight yield was 54.9grams or 89.2 percent of theory. The product was identified asbis-[2-(tetrabromophthalimido)ethyl]carbonate by infrared analysis. Theproduct was analyzed for bromine. Calculated for C₂₁ H₈ Br₈ N₂ O₇ :61.49% Br. Found: 60.24%, 60.50% Br. Average Found: 60.40% Br. Based onthe experimentally determined bromine content, the purity was 98.22percent. According to the infrared spectrum, the purity was about 99percent. The melting range was 263° C. to 265° C.

A sample of the product was subjected to thermogravimetric analysisusing a 10° C./minute heating rate in a flowing nitrogen atmosphere. Theresults were a 1 percent weight loss at 217° C. and a 5 percent weightloss at 294° C.

EXAMPLE V

This example illustrates a synthesis of 2-(tetrabromophthalimido)ethylpentabromophenyl carbonate.

A 500 milliliter four-necked flask equipped with an agitator, athermometer, a reflux condenser and an electric heating mantle wascharged with 25.0 grams of N-(2-hydroxyethyl)-tetrabromophthalimide,26.4 grams of a mixture containing about 73% pentabromophenylchloroformate and about 27% pentabromophenol, 300 milliliters p-xyleneand 1.0 gram pyridine. The resulting off-white reaction mixture wasstirred, heated to 100° C. and held at this temperature for 2 hours. Thereaction mixture was heated to reflux and 3.3 grams pyridine was addedthrough the condenser. After heating at reflux for 2 hours, the reactionmixture was cooled to 60° C. Seventy-five milliliters of 5 percenthydrochloric acid was added and the mixture was agitated to mix thematerials. The reaction mixture was then allowed to stand quiescently tophase separate into an organic layer and an aqueous layer. The aqueouslayer was removed with suction. The organic layer was washed with 75millilters of water and, after phase separation into an organic layerand an aqueous layer, the aqueous layer was removed with suction. Thecontents of the flask were poured into a 1 liter beaker containing 500milliliters methanol. A fine white solid material was observed. Thesolids were removed by filtration and the filtrate was saved. The solidswere washed with 500 milliliters of methanol, again removed byfiltration and dried in a vacuum oven at 120° C. or 8 hours. The dryweight of this first crop of solids was 37.6 grams. The melting rangewas 220° C. to 230° C.

A second crop of solids was recovered by flash evaporation at reducedpressure from the saved filtrate and dried in a vacuum oven at 120° C.for 3 hours. The dry weight of the second crop of solids was 9.8 grams.The melting range was 155° C. to 165° C. The lower melting range andhigher solubility in xylene and methanol of the second crop as comparedto the first crop indicated that the second crop containedpentabromophenol.

A melting range of a 50/50 mixture of small amounts of the first andsecond crops was 175° C. to 190° C. The first crop was identified byinfrared analysis to be about 65 to 70 weight percent2-(tetrabromophthalimido)ethyl pentabromophenyl carbonate, about 30 to35 weight percent N-(2-hydroxyethyl)-tetrabromophthalimide and less thanabout 5 weight percent pentabromophenol.

The first crop was analyzed for bromine. Calculated for C₁₇ H₄ Br₉ NO₅ :70.41% Br. Found: 70.54%, 71.16% Br. Average Found: 70.85% Br. A sampleof the first crop was subjected to thermogravimetric analysis using a10° C./minute heating rate in a flowing nitrogen atmosphere. The resultswere a 1 percent weight loss at 217° and a 5 percent weight loss at 286°C.

A one liter four-necked flask equipped with an agitator, a water cooledcondenser, a thermometer and an electric heating mantle was charged with35.8 grams of the first crop of solids, 9.8 grams of the second crop ofsolids, 145.0 grams pyridine and 400 milliliters methylene chloride. Thecharged materials were stirred to form an off-white mixture containingsome insoluble solids. Phosgene in the amount of 7.5 grams was added atthe rate of 1.0 gram per minute. A brown liquid containing insolublewhite solids formed. The contents of the flask were poured with stirringinto a beaker containing 1500 milliliters of methanol. The solids wereremoved by filtration, washed with 250 milliliters distilled water,filtered, washed with 250 milliliters of methanol, filtered and dried ina vacuum oven at 120° C. for 2 hours to produce the principal product.The dry weight yield was 33.0 grams. The principal prouct was identifiedby infrared analysis to be 2-(tetrabromophthalimido)ethylpentabromophenyl carbonate with a relative approximate abundance of 95to 98 percent by weight. The melting range was 257° C. to 267° C. Theresults of bromine analysis were: calculated 70.41%; found, 70.89%,70.60% by weight.

A sample of the principal product was subjected to thermogravimetricanalysis using a 10° C./minute heating rate in a flowing nitrogenatmosphere. The results were a 1 percent weight loss at 246° C.±2° C.and a 5 percent weight loss at 312° C.±6° C.

EXAMPLE VI

This example illustrates a synthesis of pentabromophenyl chloroformate.

A 5 liter, four-necked flask equipped with an agitator, a thermometer,an isopropanol and solid carbon dioxide cooled reflux condenser, a tubefor the introduction of gaseous phosgene and an electric heating mantlewas charged with 2443.1 grams (5.0 moles) of pentabromophenol, 5.0 grams(0.07 mole) of imidazole and 7500 milliliters of diethyl carbonate. Thecharged materials were heated while gaseous phosgene was added at therate of 8 grams per minute. The phosgene addition was begun while thetemperature of the reaction mixture was at room temperature, andconcluded when the temperature was 105° C. and 611.2 grams (6.17 moles)of phosgene had been added. The reaction mixture was then maintained at90° C. for 1 hour, and thereafter allowed to cool overnight to roomtemperature. On the next day the reaction mixture was heated to 90° C.and maintained at temperatures in the range of from 90° to 96° C. for 8hours while 171.3 grams (1.73 moles) of phosgene was added. The reactionmixture was then allowed to cool overnight to room temperature. On thefollowing day the reaction mixture was briefly heated to 110° C. Aclear, yellow solution was observed. A small aliquot was removed by apipet and analyzed by liquid chromatography. The results showed that ofthe total dissolved solids in the solution, the relative percentages byweight of pentabromophenyl chloroformate and pentabromophenol were 87.7%and 1.8% respectively. The isopropanol and solid carbon dioxide cooledcondenser was replaced with a water cooled condenser. Excess phosgenewas purged by a stream of nitrogen which was bubbled through thereaction mixture for 8 hours while the reaction mixture was heated tothe reflux temperature of diethyl carbonate. The nitrogen stream wasterminated and 3000 milliliters of solvent was removed by distillation.Another small aliquot was removed and analyzed by liquid chromatography.The results showed that of the total dissolved solids in the solution,the relative percent by weight of pentabromophenyl chloroformate was86.8% and the relative percent by weight of pentabromophenol was 1.6%.

The reaction mixture was allowed to cool to room temperature overnightwhereupon a first crop of solids precipitated as a fine, white solid.The first crop was collected by filtration and dried in a vacuum ovenfor 3 hours at 70° C. and an absolute pressure of 0.5 Torr to yield2033.0 grams of dry, white powder having a melting range of 80° C. to102° C.

Differential scanning calorimetric analysis of the first crop at aheating rate of 10° C./minute in a flowing nitrogen atmosphere showed amelting point of 116° C. and decomposition at approximately 300° C. Gaschromatography showed the first crop to contain 0.08 percent by weightdiethyl carbonate. The first crop was analyzed for bromine and chlorine.Calculated for C₇ Br₅ ClO₂ : 72.50% Br, 6.43% Cl. Found: 70.10% Br,69.90% Br, 6.25% Cl, 6.18% Cl. Average Found: 70.00% Br, 6.22% Cl.Purity was determined as follows: based on bromine content, 96.55%;based on chlorine content, 96.73%; based on liquid chromatography, 93.3relative percent. According to liquid chromatography there was alsopresent 3.1 relative weight percent bis(pentabromophenyl)carbonate.According to infrared spectroscopy, the first crop had the structure ofpentabromophenyl chloroformate with no discernible impurities present;there was less than 0.02% hydroxyl present.

The filtrate from the first crop was concentrated in a flash evaporatorto a volume of 1400 milliliters. This was filtered to recover a secondcrop of white solid. The second crop was dried in a vacuum oven for 8hours at 70° C. and an absolute pressure of 0.5 Torr to yield 453.2grams of an off-white solid. The pentabromophenyl chloroformate purityof the second crop was 88.5 percent by chloroformate titration and 86.6relative percent by liquid chromatography.

EXAMPLE VII

This example illustrates a synthesis of 2-(tetrabromophthalimido)ethylpentabromophenyl carbonate.

To a 12 liter, 4-necked flask equipped as in Example VI and containing6350 milliliters of chlorobenzene, 661.3 grams (1.2 moles) ofpentabromophenyl chloroformate and 2.4 grams (0.035 mole) of imidazoleat 128° C. was added 608.2 grams (1.2 moles) of room temperatureN-(2-hydroxyethyl)tetrabromophthalimide. The addition caused thetemperature of the reaction mixture to drop to 90° C. The reactionmixture was heated to reflux (131° C.) and the evolution of gaseoushydrogen chloride was observed. The reflux was continued for 5 hours andthen allowed to cool to room temperature, protected from atmosphericmoisture by a drying tube atop the condenser. Approximately 21/2 dayslater the reaction mixture was heated to 85° C. and 20.0 grams (0.202mole) of phosgene was added. The reaction mixture was then heated atreflux (125° C.) for 11/2 hours. Through the condenser was added 15.8grams (0.2 mole) of pyridine. The reaction mixture was refluxed for 1hour, then 8.0 grams (0.0808 mole) of phosgene was added with a slightreflux. Three and one-half liters of methanol was slowly added throughthe condenser; strong foaming and precipitation of the first crop ofsolids were observed. The first crop was collected by filtration anddried in a vacuum oven at 130° C. and an absolute pressure of 0.5 Torrfor 4 hours to yield 562.6 grams of off-white solid. The melting rangeof the first crop was 260° C. to 270° C. Infrared spectroscopy confirmedthe structure as that of 2-(tetrabromophthalimido)ethyl pentabromophenylcarbonate. The first crop was analyzed for bromine. Found 68.13%, 68.06%Br. Average Found: 68.10% Br. Calculated for C₁₇ H₄ Br₉ NO₅ :70.41% Br.On the basis of bromine analysis, the purity of the first crop was 96.7percent.

By gradual concentration of the filtrate from the first crop and byrepeated filtration, second and third crops were obtained, which afterdrying in a manner similar to that of the first crop, weighed 437.3grams and 127.7 grams, respectively. The second crop was an off-whitesolid, while the third crop was a yellowish solid.

A sample of the first crop was subjected to thermogravimetric analysisusing a 10° C./minute heating rate in a flowing nitrogen atmosphere. Theresults were a 1 percent weight loss at 236° C., a 5 percent weight lossat 311° C. and an 8 percent weight loss at 324° C.

EXAMPLE VIII

This example illustrates a synthesis of 2-(tetrabromophthalimido)ethylchloroformate and a synthesis of 2-(tetrabromophthalimido)ethylpentabromophenyl carbonate.

A one liter, 4-necked flask equipped as in Example VI was charged with200 milliliters of chlorobenzene, 0.45 gram (0.00569 mole) of pyridineand 8.3 grams (0.084 mole) of gaseous phosgene. To the resultingsolution was added at room temperature 30.4 grams (0.06 mole) ofN-(2-hydroxyethyl)-tetrabromophthalimide. The resulting green slurry washeated to 75° C. for 1 hour, to 85° C. for 1 hour, to 110° C. for 1hour, and then to 130° C., with reflux, for 1 hour. A clear, brownsolution was obtained. The isopropanol and solid carbon dioxide cooledcondenser was replaced by a water cooled condenser and the reactionmixture was heated at reflux for 1 hour with a nitrogen purge to producea solution containing 2-(tetrabromophthalimido)-ethyl chloroformate.While reflux conditions were maintained, 29.3 grams (0.06 mole) ofpentabromophenol was added and the reaction mixture was refluxed for 3hours. With the reaction mixture still at reflux, 8.5 grams (0.086 mole)of phosgene was added. The reaction mixture was then held at reflux for1 hour and then filtered to recover the first crop of product as a fine,white, crystalline solid.

The filtrate from the first crop was poured into 1.5 liters of methanolto precipitate the second crop which was collected by filtration as anoff-white solid.

The first and second crops were both dried in a vacuum oven at 80° C.and an absolute pressure of 0.5 Torr to constant weights of 23.9 gramsand 25.0 grams, respectively. The first crop had a melting range of 276°C. to 278° C. and melted to a clear, orange liquid. The second crop hada melting range of 225° C. to 235° C. and melted to a cloudy liquidwhich became a clear, yellow liquid at 270° C.

The first crop was identified as 2-(tetrabromophthalimido)ethylpentabromophenyl carbonate by liquid chromatography and was analyzed forbromine and chlorine. Found: chlorine not detectable (less than 0.01%Cl). Average Found: 71.31% Br (average of five determinations). Based onbromine content the purity of the first crop was 98.74 percent. Byliquid chromatography the relative purity was 88.6 percent and thesample also contained 6.5 relative percent of chlorobenzene.

The first crop was redried for 4 hours in a vacuum oven at 140° C. andan absolute pressure of 0.5 Torr. After redrying the relative purity was95.4 percent and the sample contained 1.5 relative percent ofchlorobenzene, as determined by liquid chromatography. The melting rangewas 276° C. to 278° C.

EXAMPLE IX

This example illustrates a synthesis ofN-(2-hydroxyethyl)-tribromophthalimide.

A 927.4 gram quantity of brominated phthalic anhydride containing fromabout 81.8% to about 97.0% tribromophthalic anhydride (position isomersundetermined) was distributed in equal amounts in two 4 liter beakers.To each beaker was added 2700 milliliters of chlorobenzene. The beakerswere heated, with magnetic stirring, on two hot plates to 90° C. to 110°C., whereupon almost all of the solids dissolved.

In each of two 500 milliliter Erlenmeyer flasks, 61.1 grams of2-aminoethanol was dissolved at 90° C. in 350 milliliters ofchlorobenzene. At this temperature, with stirring, the contents of oneflask were added to one beaker and the contents of the other flask wereadded to the other beaker. Each addition was completed in 15 minutes,and in these periods the temperature of the reaction mixtures in thebeakers reached 110° C. The temperatures of the reaction mixtures werethen maintained at 103° C. to 125° C. for 30 minutes while a precipitatewas formed in each reaction mixture. The reaction mixtures were allowedto cool to 60° C. At this temperature the supernatant liquids weredecanted from the precipitates and allowed to evaporate in a hood for 3days to a small volume, whereupon more precipitates were formed. Theseprecipitates were recovered by filtration and combined with theprecipitates initially produced in the beakers to form a first crop. Thefirst crop was washed with 800 milliliters of methanol, dried for 9hours in a vacuum oven at 140° C. and an absolute pressure of 0.5 Torr,pulverized to a powder, dried in air for 24 hours at room temperatureand dried for 5 hours in a vacuum oven at 160° C. to 165° C. and anabsolute pressure of 0.5 Torr. The yield of the first crop was 917.3grams of pale yellowish powder. Analysis by liquid chromatograhyindicated the sample contained 96.9 relative weight percentN-(2-hyroxyethyl)-tribromophthalimide and 0.2 relative weight percentchlorobenzene.

The filtrate from the first crop was concentrated in a flash evaporatorand filtered to recover a second crop of solids. The second crop wasdried for 5 hours in a vacuum oven at 160° C. and an absolute pressureof 0.5 Torr and then ground to yield 156.1 grams of fine powder.

EXAMPLE X

This example illustrates a synthesis of 2-(tribromophthalimido)ethylchloroformate.

A 5 liter, 4-necked flask equipped as in Example VI was charged with2000 milliliters of chlorobenzene, 4.5 grams of pyridine and 105.7 gramsof phosgene. Through a solids addition funnel was added over a period of45 minutes 304.1 grams of the first crop product of Example IX. Theresulting green slurry was heated at 75° C. for 1 hour, at 90° C. for 1hour, at 100° C. for 1 hour and at 130° C. for 1 hour. Analysis of asmall aliquot of the resulting clear, brown solution by liquidchromatography indicated it contained 76.3 relative weight percent2-(tribriomophthalimido)ethyl chloroformate, 0.6 relative weight percentN-(2-chloroethyl)-tribromophthalimide and 12.5 relative weight percentchlorobenzene. After withdrawal of the aliquot, the isopropanol andsolid carbon dioxide cooled reflux condenser was replaced by a watercooled condenser. The reaction mixture was heated for 1 hour at 110° C.while a stream of nitrogen was bubbled through the solution. Analysis ofa small aliquot by liquid chromatography showed the resulting product tocontain 54.1 relative weight percent 2-(tribromophthalimido)ethylchloroformate, 23.9 relative weight percentN-(2-chloroethyl)-tribromophthalimide and 10.9 relative weight percentchlorobenzene.

EXAMPLE XI

This example illustrates a synthesis of 2-(tribromophthalimido)-ethylpentabromophenyl carbonate.

To the product of Example X, which was still in the apparatus describedin Example X, was added 293.2 grams of pentabromophenol. The reactionmixture was heated at reflux (131° C. to 132° C.) for 31/2 hours.Initially, a clear, brown solution formed as pentabromophenol dissolvedand soon thereafter a precipitate formed. After refluxing was completed,the reaction mixture was filtered while hot and the first crop of solidswas collected. The first crop was dried in an air-oven at 85° C. for 88hours and thereafter dried for 4 hours in a vacuum oven at 140° C. andan absolute pressure of 0.5 Torr to produce 314.0 grams of powder havinga melting range of 277° C. to 280° C.

Liquid chromatographic analysis of the first crop indicated it was 100%2-(tribromophthalimido)ethyl pentabromophenyl carbonate. The structurewas confirmed by infrared spectroscopy. The first crop was also analyzedfor bromine. Found: 67.78%, 67.79% Br. Average Found: 67.79% Br.Calculated for C₁₇ H₅ Br₈ NO₅ : 67.83% Br. On the basis of bromineanalysis the purity of the first crop was 99.94 percent.

The filtrate from the first crop was evaporated to dryness to form asecond crop of solids. Liquid chromatographic analysis showed the secondcrop to contain 7.8 relative weight percent 2-(tribromophthalimido)ethylpentabromophenyl carbonate, 76.1 relative weight percentN-(2-chloroethyl)-tribromophthalimide, 0.8 relative weight percentchlorobenzene and 2.3 relative weight percent pentabromophenol.

A sample of the first crop was subjected to thermogravimetric analysisin a flowing nitrogen atmosphere using a heating rate of 10° C. perminute. The results were a 1 percent weight loss at 269° C., a 5 percentweight loss at 310° C. and an 8 percent weight loss at 319° C.Differential scanning calorimetry in a nitrogen atmosphere at a heatingrate of 10° C. per minute indicated the melting point of the first cropwas 272° C. and showed decomposition to occur at about 300° C.

EXAMPLE XII

This example illustrates a synthesis of 2-(tetrabromophthalimido)ethyl2,4,6-tribromophenyl carbonate.

To a 1 liter, 4-necked flask equipped as in Example VI was added 200milliliters of chlorobenzene, 48.1 grams of gaseous phosgene and 0.75gram of pyridine. Then, 50.7 grams of the second crop of Example I wasadded at room temperature through a solids addition funnel whilestirring the reaction mixture. Thirty milliliters of chlorobenzene wasnext added through the solids addition funnel. The reaction mixture washeated in the range of from 90° C. to 100° C. for 30 minutes. Theisopropanol and solid carbon dioxide cooled condenser was replaced witha water-cooled condenser and the reaction mixture was heated for about11/2 hours at 100° C. At the conclusion of this period the evolution ofhydrogen chloride and excess phosgene had ceased. From the total volumeof 280 milliliters of reaction mixture at 100° C., 28 milliliters wasremoved with a pipet. To the reaction mixture remaining in the flask at100° C., was added 29.8 grams of 2,4,6-tribromophenol as a white powder.A copious development of hydrogen chloride gas was observed. Thereaction mixture was heated for 4 hours at 100° C. to 135° C. Twelvegrams of gaseous phosgene was added at about 100° C. The reactionmixture was then allowed to cool to room temperature overnight,protected from atmospheric moisture by a drying tube above thecondenser. On the next day the condenser was replaced with a watercooled condenser and the reaction mixture was heated to 130° C. and heldat that temperature for 2 hours to remove the last of the hydrogenchloride and phosgene through the condenser. The reaction mixture wasthen cooled to 0° C. and mixed with one liter of hexane to precipitate afirst crop of solids. The first crop was recovered by filtration, washedon the filter with 50 milliliters of heptane, dried in air for 30minutes, dried in vacuum oven for 21/2 hours at 120° C. and an absolutepressure of 0.5 Torr and dried in a vacuum oven for 2 hours at 130° C.and an absolute pressure of 0.5 Torr. The yield of the first crop was57.0 grams. Of the first crop, 51.8 grams was dissolved in 300milliliters of hot chlorobenzene. To the resulting solution was added6.4 grams of decolorizing carbon. After removing the carbon byfiltration, the filtrate was concentrated almost to dryness to form awhite precipitate which was filtered. The white precipitate was washedon the filter with 200 milliliters of acetone and dried in a vacuum ovenfor 8 hours at 130° C. and an absolute pressure of 0.5 Torr to yield24.4 grams of white solids. After pulverization to a white powder, 20.4grams was dried in a vacuum oven for 4 hours at 160° C. and an absolutepressure of 0.5 Torr to yield 18.5 grams of principal product having amelting range of 221° C. to 224° C. The principal product was analyzedfor bromine. Calculated for C₁₇ H₆ Br₇ NO₅ : 64.77% Br. Found: 64.99%,64.92% Br. Average Found: 64.95% Br. On the basis of bromine analysisthe purity of the principal product was 99.71 percent. Analysis byliquid chromatography showed the principal product to contain 85.4relative weight percent 2-(tetrabromophthalimido)ethyl2,4,6-tribromophenyl carbonate. A sample of the principal product wassubjected to thermogravimetric analysis using a 10° C./minute heatingrate in a flowing nitrogen atmosphere. The results were a 1 percentweight loss at about 235° C., a 5 percent weight loss at 322° C. and an8 percent weight loss at 334° C.

The filtrate from the white precipitate was combined with the acetonewashings, evaporated to near dryness in a flash evaporator, filtered anddried to yield 14.0 grams of white solid as a second crop. Analysis byliquid chromatography showed this to contain 33.7 relative weightpercent 2-(tetrabromophthalimido)ethyl 2,4,6-tribromophenyl carbonate,the presence of which is confirmed by infrared spectroscopy.

Solvent was removed from the filtrate from the first crop on a flashevaporator to form a precipitate. The almost dry precipitate wastransferred to a filter with about 50 milliliters of heptane and about10 milliliters of acetone. After filtration and drying, the yield of theresulting third crop was 18.3 grams. Analysis by liquid chromatographyshowed the third crop to contain 21.5 relative weight percent2-(tetrabromophthalimido)ethyl 2,4,6-tribromophenyl carbonate.

EXAMPLE XIII

This example illustrates a synthesis ofN-(5-hydroxypentyl)-tetrachlorophthalimide.

A 4 liter beaker was charged with 128.7 grams (0.45 mole) oftetrachlorophthalic anhydride and 800 milliliters of toluene. Thecharged materials were heated to form a solution. To this solution at104° C. was added in 18 minutes with magnetic stirring, a solution of46.4 grams (0.45 mole) of 5-amino-1-pentanol dissolved in 400milliliters of toluene. The resulting clear, pale yellowish solution washeated in the beaker covered by a watch glass at 106° C. for 1 hour. Thesolution was then concentrated on a flash evaporator to a volume of 800milliliters and cooled to room temperature. The white solid which formedwas collected by filtration, washed with 200 milliliters of toluene atroom temperature, dried for 16 hours in the air, dried for 30 minutes at100° C. in a hot air oven, dried for 4 hours in a vacuum oven at 90° C.and an absolute pressure of 0.5 Torr, pulverized, and dried for 2 hoursin a vacuum oven at 120° C. and an absolute pressure of 0.5 Torr toyield 117.2 grams of a first crop of solids.

The joined toluene filtrate and washings from the first crop wereconcentrated on a flash evaporator to near dryness. The resulting solidswere transferred to a filter with about 20 milliliters of methanol andwashed with 50 milliliters of hexane. The solids were air dried for 2hours, dried in a vacuum oven for 3 hours at 90° C. and an absolutepressure of 0.5 Torr and dried for 8 hours in a vacuum oven at 130° C.and an absolute pressure of 0.5 Torr to yield 43.6 grams of a secondcrop of solids having a melting range of 150° C. to 152° C.

The first crop was analyzed for chlorine. Calculated for C₁₃ H₁₁ Cl₄ NO₃: 38.22% Cl. Found: 37.51%, 37.96% Cl. Average Found: 37.74% Cl. Thepurity based on chlorine analysis was 98.74 percent. Infrared spectralanalysis showed the first crop as containing 4.46% OH; purity based onthis figure was 97.38 percent. Analysis by liquid chromatography showedthe first crop to contain 96.2 relative weight percentN-(5-hydroxypethyl)-tetrachlorophthalimide and 0.6 relative weightpercent toluene. The structure was confirmed by infrared and nuclearmagnetic resonance spectra which indicated a purity of 95 to 99 percent.

Analysis of the second crop by liquid chromatography showed it tocontain 97.5 relative weight percentN-(5-hydroxypentyl)-tetrachlorophthalimide and 0.7 relative weightpercent toluene.

EXAMPLE XIV

This example illustrates a synthesis of2,4-dibromo-3,5,6-trichlorophenol.

A 1 liter, 4-necked flask equipped with an agitator, a thermometer, awater cooled reflux condenser, a dropping funnel and an electric heatingmantle was charged with 500 milliliters of glacial acetic acid and 49.5grams (0.2507 mole) of 2,3,5-trichlorophenol. To the charged materialswas added 0.5 gram (0.00375 mole) of aluminum chloride, which dissolved.From the dropping funnel was added over a period of 15 minutes, 96.0grams (0.6 mole) of liquid bromine, whereupon the temperature increasedspontaneously from 26° C. to 39° C. The reaction mixture was refluxed at110° C. for 5 hours and then allowed to cool to room temperatureovernight. The resulting reaction mixture was a pale orange liquid withsome white solids present.

The reaction mixture was filtered at room temperature. The resultingfirst crop of solids was washed with 100 milliliters of acetic acid,dried for 3 hours in an air oven at 100° C. and dried for 4 hours in avacuum oven at 140° C. and an absolute pressure of 0.5 Torr to yield23.6 grams of dried solids having a melting range of 187° C. to 189° C.

The filtrate from the first crop was admixed with 2 liters of ice waterto precipitate the second crop of solids. The mixture was filtered toremove the second crop, which was washed with 100 milliliters ofdistilled water and dried in the manner of the first crop. The yield ofdried solids was 55.4 grams. The melting range was 172° C. to 183° C.

A solution was prepared by dissolving 55.2 grams of the second crop in500 milliliters of diethyl ether. The solution was filtered through 6.4grams of decolorizing carbon powder and concentrated on a flashevaporator to a volume of 200 milliliters. One hundred milliliters ofheptane was added and the composition was concentrated on the flashevaporator to a volume of 100 milliliters to precipitate the third cropof solids. The third crop was separated by filtration, washed with 140milliliters of heptane and dried in the manner of the first crop. Theyield of dried solids was 37.4 grams. The melting range was 185° C. to186° C.

A fourth crop of solids was obtained by evaporating to substantialdryness the heptane filtrate and washings from the third crop and dryingin the manner of the first crop. The yield of dried solids was 12.8grams. Each of the four crops was analyzed by liquid chromatography; theresults are shown in Table 3.

                  TABLE 3                                                         ______________________________________                                        Analytical Results                                                                     Purity, Relative Weight Percent                                      Crop     2,4-dibromo-3,5,6-trichlorophenol                                    ______________________________________                                        1        96.3                                                                 2        90.4                                                                 3        97.1                                                                 4        80.4                                                                 ______________________________________                                    

The structure of 2,4-dibromo-3,5,6-trichlorophenol was confirmed in thefirst crop by infrared and nuclear magnetic resonance spectroscopy. Theinfrared spectrum of the third crop was identical to that of the firstcrop. Liquid chromatography also showed that the fourth crop contained11.6 relative weight percent 4-bromo-2,3,5-trichlorophenol and 5.6relative weight percent 6-bromo-2,3,5-trichlorophenol.

The first crop was analyzed for bromine and chlorine. Calculated for C₆HBr₂ Cl₃ O: 44.99% Br, 29.94% Cl. Found: 44.73%, 45.17% Br; 29.17%,28.03% Cl. Average Found: 44.95% Br; 28.60% Cl.

EXAMPLE XV

This example illustrates a synthesis of 5-(tetrachlorophthalimido)pentylchloroformate.

A 2 liter, 4-necked flask equipped as in Example VI was charged with 800milliliters of chlorobenzene and 1.0 gram of pyridine. To the resultingsolution at 30° C. was added over a period of 12 minutes, 53.1 grams ofgaseous phosgene. Then, over a period of 40 minutes, 72.2 grams of thefirst crop of Example XIII was added through a solids addition funnel.The temperature of the reaction mixture during this addition was from35° C. to 70° C. One hundred milliliters of chlorobenzene was addedthrough the solids addition funnel. The reaction mixture was heated for1 hour at 75° C., for 1 hour at 85° C. and for 1 hour at 105° C. Theisopropanol and solid carbon dioxide cooled condenser was replaced witha water cooled condenser. A stream of nitrogen was introduced to removehydrogen chloride and phosgene. The product was pale orange solutioncontaining about 1 gram of pyridine hydrochloride precipitate.

A 180 milliliter sample of the solution was removed from the flask. Onehundred seventy-eight milliliters of the sample was concentrated tosubstantial dryness on a flash evaporator. The solid residue wastransferred to a filter with 30 milliliters of hexane, separated fromthe liquid by filtration, dried for 16 hours in a vacuum oven at 50° C.and an absolute pressure of 0.5 Torr and dried in a vacuum oven for 4hours at 25° C. and an absolute pressure of 0.5 Torr to yield 13.0 gramsof white solid having a melting range of 108° C. to 110° C. Liquidchromatographic analysis showed the white solid to contain 63.2 relativeweight percent 5-(tetrachlorophthalimido)pentyl chloroformate, 29.4relative weight percent N-(5-chloropentyl)-tetrachlorophthalimide, 6.1relative weight percent N-(5-hydroxypentyl)-tetrachlorophthalimide and1.3 relative weight percent chlorobenzene. By titration of the reactivechloroformate chlorine, the purity was found to be 65.42%, 66.08%,average: 65.75%. Structures of the two major components were confirmedby infrared and nuclear magnetic resonance spectra. The infraredspectrum also showed a hydroxyl content of 0.73 percent, whichcorresponds to 15.93 percent N-(5-hydroxypentyl)-tetrachlorophthalimidein the sample. The sample was analyzed for chlorine. Calculated for C₁₄H₁₀ Cl₅ NO₄ : 40.89% Cl. Found: 40.08%, 39.97% Cl. Average Found: 40.02%Cl.

EXAMPLE XVI

This example illustrates a synthesis of 5-(tetrachlorophthalimido)pentyl2,4-dibromo-3,5,6-trichlorophenyl carbonate.

To the product of Example XV which had not been removed from the flaskwas added through a solids addition funnel 55.3 grams of2,4-dibromo-3,5,6-trichlorophenol taken from the first and third cropsof Example XIV. Immediately thereafter, 330 milliliters of chlorobenzenewas added at room temperature. The reaction mixture was heated for 4hours at 130° C. with the elimination of gaseous hydrogen chloride whichescaped through the water cooled condenser.

The reaction mixture was cooled to room temperature to precipitate afirst crop of solids. The reaction mixture was filtered to remove thefirst crop which was then dried for 16 hours at room temperature andthen dried for 16 hours in a vacuum oven at 70° C. and an absolutepressure of 0.5 Torr to yield 5.1 grams of solid having a melting rangeof 93° C. to 103° C.

The filtrate from the first crop was concentrated by distillation ofchlorobenzene to a volume of about 100 milliliters and then cooled toroom temperature to precipitate a second crop of solids. The second cropwas separated by filtration, washed successively with 50 milliliters ofchlorobenzene and 100 milliliters of methanol and dried in the manner ofthe first crop to yield 63.0 grams of solid. After further drying for 4hours in a vacuum oven at 110° C. and an absolute pressure of 0.5 Torr,the melting range of the second crop was 127° C. to 130° C.

The filtrate and chlorobenzene washings from the second crop weredistilled to dryness to form a third crop of solids. The third crop wastransferred to a filter with 10 milliliters of methanol and filtered.The third crop was then dried in the manner of the first crop to yield4.9 grams of solid having a melting range of 112° C. to 119° C.

A fourth crop was formed by distilling to dryness the methanol washingsfrom the third crop and drying in the manner of the first crop. Theyield was 7.1 grams of solid having a melting range of 86° C. to 94° C.

Each of the four crops was analyzed by liquid chromatography; theresults are shown in Table 4.

                  TABLE 4                                                         ______________________________________                                        Analytical Results                                                                   Relative Weight Percent                                                Crop     A              B      C                                              ______________________________________                                        1        39.6           58.8   1.7                                            2        76.7           15.4   0.8                                            3        79.7           18.2   2.1                                            4        57.8           31.6   1.3                                            ______________________________________                                         A = 5(tetrachlorophthalimido)pentyl 2,4dibromo-3,5,6-trichlorophenyl          carbonate.                                                                    B = N--(5chloropentyl)-tetrachlorophthalimide.                                C = chlorobenzene                                                        

The second crop was analyzed for bromine and chlorine. Calculated forC₂₀ H₁₀ Br₂ Cl₇ NO₅ : 21.24% Br, 32.99% Cl. Found: 19.11%, 19.35% Br;33.08%, 33.10% Cl. Average Found: 19.23% Br, 33.09% Cl.

By differential scanning calorimetry in a flowing nitrogen atomsphere ata heating rate of 10° C./minute, the melting point of the second cropwas 105° C. and decomposition occurred at about 300° C.Thermogravimetric analysis in a flowing nitrogen atmosphere at a heatingrate of 10° C./minute indicated for the second crop a 1 percent weightloss at 185°, a 5 percent weight loss at 284° C. and an 8 percent weightloss at 304° C.

EXAMPLE XVII

This example illustrates a synthesis ofbis[5-(tetrachlorophthalimido)pentyl]carbonate.

A 2 liter, 4-necked flask equipped as in Example VI was charged with77.8 grams of N-(5-hydroxypentyl)-tetrachlorophthalimide taken from thefirst and second crops of Example XIII, one liter of toluene, 21.3 gramsof triethylamine and 1.7 grams of pyridine. The charged materials wereheated to 57° C. to dissolve the solids. The resulting solution wascooled to 30° C. by an external ice water bath and at this temperaturethe addition of phosgene at a rate of 1 gram per minute was begun. After16 minutes the addition was completed. The reaction mixture was heatedfor 1 hour at 80° C. and then the hot reaction mixture was poured into 2liters of methanol to form a first crop of solids. The first crop wasrecovered by filtration, washed with 150 milliliters of methanol,pulverized and dried for 4 hours in a vacuum oven at 120° C. to yield46.6 grams of solid having a melting range of 214° C. to 217° C.

Liquid chromatographic analysis using a mixture of 18 percent dioxaneand 82 percent hexane for elution showed the first crop to contain 83.8relative weight percent bis[5-(tetrachlorophthalimido)pentyl]carbonateand 9.5 relative weight percent 5-(tetrachlorophthalimido)pentylchloroformate.

Liquid chromatographic analysis using a mixture of 5 percent dioxane and95 percent hexane for elution showed the first crop to contain 88.2relative weight percent bis[5-(tetrachlorophthalimido)pentyl]carbonate,9.8 relative weight percent 5-(tetrachlorophthalimido)pentylchloroformate and 0.7 relative weight percentN-(5-chloropentyl)-tetrachlorophthalimide.

The first crop was also analyzed for chlorine. Calculated for C₂₇ H₂₀Cl₈ N₂ O₇ : 36.92% Cl. Found: 35.86%, 35.86% Cl. Average Found: 35.86%Cl.

Thermogravimetric analysis of the first crop in a flowing nitrogenatmosphere using a heating rate of 10° C./minute indicated a 1 percentweight loss at 196° C., a 5 percent weight loss at 287° C. and an 8percent weight loss at 312° C.

The methanol and toluene filtrate from the first crop was admixed withthe methanol washings. The mixture was evaporated to near dryness on aflash evaporator. The resulting second crop of solids was transferred toa filter with 200 milliliters of hexane. The second crop was recoveredby filtration and dried for 4 hours in a vacuum oven at 65° C. to yield59.7 grams of solid. The second crop was found by infrared spectroscopyto contain bis[5-(tetrachlorophthalimido)pentyl]carbonate together withsome other materials, including triethylamine hydrochloride and pyridinehydrochloride.

EXAMPLE XVIII

A series of compositions, each containg an additive to be evaluated,antimony trioxide and acrylonitrile-butadiene-styrene interpolymer, weretested for fire retardance. For each of the compositions tested,acrylonitrile-butadiene-styrene interpolymer (ABS) was introduced into amixer and melted. A mixture of the additive to be evaluated and antimonytrioxide was added to the melt and the materials were mixed untiluniform to produce the composition. After cooling, each composition waschopped into small pieces and extruded into one-eighth inch pellets. Thepellets were injection molded into bars. The identities of the additivesand the proportions of materials in the bars are shown in Table 5. Thebars were tested for flammability in accordance with the procedure ofVertical Burning Test UL 94, dated Feb. 1, 1974, of UnderwritersLaboratories, Inc., and in accordance with ASTM Standard Method D2863-70. The results are shown in Table 5.

                                      TABLE 5                                     __________________________________________________________________________    TESTING OF COMPOSITIONS FOR FIRE RETARDANCE                                               Proportions, Parts by Weight                                                                 Vertical Burning Test UL 94                                                                  ASTM Method D 2863-70                                    Antimony                                                                            Classi-                                                                            After Flame Time,                                                                       Oxygen Index,                       Run                                                                              Additive ABS Additive                                                                           Trioxide                                                                            fication                                                                           seconds   percent O.sub.2 by                                                                       Charring                                                                           Melting             __________________________________________________________________________    1  Principal Product                                                                      100 15   5     94V-2                                                                              1         28.0       Yes  No                     of Example V                                                               2  First Crop of                                                                          100 15   5     94V-2                                                                              7.2       24.5       Yes  No                     Example VII                                                                3  (See Note 1)                                                                           100 15   5     94V-2                                                                              9.9       27.0       Yes  No                  4  Second Crop of                                                                         100 61.2 10.3  94V-0                                                                              0.0       36.5       Yes  No                     Example XVI                                                                5  Principal Product                                                                      100 15   5     94V-2                                                                              6.5       26.0       Yes  No                     of Example XII                                                                             20.8 4.5   94V-2                                                                              6.5       27.5       Yes  No                  6  Product of                                                                             100 15   5     Fails                                                                              >30       27.5       Yes  No                     Example IV                             26.5       Yes  No                  __________________________________________________________________________     Note 1: The additive of Run 3 was prepared by the general methods of          Examples VI and VII. The yield of the additive was 74.7% based on             pentabromophenyl chloroformate; it was a fine, white solid. The structure     for 2(tetrabromophthalimido)ethyl pentabromophenyl carbonate was confirme     by infrared spectroscopy. The results of bromine ananysis were Found:         69.39% Br; 69.72% Br; Average Found: 69.56% Br.                          

EXAMPLE XIX

A series of compositions and bars of the compositions were preparedusing the general procedure of Example XVIII. High impact polystyrene(HIPS) was employed rather than ABS. The bars were tested forflammability as in Example XVIII. The identities of additives, theproportions of materials in the bars and the results are shown in Table6.

                                      TABLE 6                                     __________________________________________________________________________    TESTING OF COMPOSITIONS FOR FIRE RETARDANCE                                               Proportions, Parts by Weight                                                                 Vertical Burning Test UL 94                                                                  ASTM Method D 2863-70                                    Antimony                                                                            Classi-                                                                            After Flame Time,                                                                       Oxygen Index,                       Run                                                                              Additive HIPS                                                                              Additive                                                                           Trioxide                                                                            fication                                                                           seconds   percent O.sub.2 by                                                                       Charring                                                                           Melting             __________________________________________________________________________    1  Principal Product                                                                      100 12   4     94V-0                                                                              1.5       24.0       Yes  No                     of Example V                                                               2  First Crop of                                                                          100 12   4     94V-0                                                                              4.4       25.5       Yes  No                     Example VII                                                                3  Redried First                                                                          100 12   4     94V-0                                                                              1.8       25.0       Yes  No                     Crop of Example                                                                        100 12   4     94V-0                                                                              1.5       24.0       Yes  No                     VIII                                                                       4  Product of                                                                             100 12   4     94V-2                                                                              10.6      23.0       No   Yes                    Example IV                                                                 5  (See Note 2)                                                                           100 12   4     94V-2                                                                              10.9      24.5       Yes  No                  6  First Crop of                                                                          100 12   4     Fails                                                                              >30       24.5       Not                                                                                Not Re-                Example XI                                        corded                                                                             corded              __________________________________________________________________________     Note 2: The additive of Run 5 was the same as the additive of Run 3 of        Example XVIII. See Note 1 of Table 5.                                    

EXAMPLE XX

Two series of compositions and bars of the compositions were preparedusing the general procedure of Example XVIII. HIPS was employed ratherthan ABS, and the additive in each case was the first crop of ExampleVII. In the first series, the compositions contained 16 parts ofadditive and antimony trioxide, taken together, per 100 parts of HIPS.In the second series, the compositions contained 18 parts of additiveand antimony trioxide, taken together, per 100 parts of HIPS. The barswere tested for flammability as in Example XVIII. A blank containing noadditive or antimony trioxide was also tested for Vertical Burning TestUL 94 Classification. The proportions of materials in the bars and theresults are shown in Table 7.

                                      TABLE 7                                     __________________________________________________________________________    Proportions,                                                                  Parts by Weight   Vertical Burning Test UL 94                                                                    ASTM Method D 2863-70                                  Antimony     After Flame Time,                                                                       Oxygen Index,                              Run                                                                              HIPS                                                                              Additive                                                                           Trioxide                                                                            Classification                                                                       seconds   percent O.sub.2 by volume                  __________________________________________________________________________    1  100 12.000                                                                             4.000 94V-2  5.0       25.0                                       2  100 12.800                                                                             3.200 94V-2  7.8       25.0                                       3  100 13.333                                                                             2.667 94V-1  4.7       24.5                                       4  100 13.714                                                                             2.286 Fails  >30       24.5                                       5  100  9.000                                                                             9.000 94V-1  13.3      25.5                                       6  100 12.000                                                                             6.000 94V-1  2.8       24.0                                       7  100 13.500                                                                             4.500 94V-0  0.7       25.5                                       8  100 14.400                                                                             3.600 94V-0  0.6       25.5                                       9  100 15.000                                                                             3.000 94V-0  0.7       26.0                                       10 100 15.429                                                                             2.571 94V-0  1.2       26.5                                       11 100 0    0     Fails  >30       Not Tested                                 __________________________________________________________________________

The compositions of Runs 8 and 11 were tested for physical properties.The results are shown in Table 8.

                  TABLE 8                                                         ______________________________________                                        TESTING OF COMPOSITIONS                                                       FOR PHYSICAL PROPERTIES                                                                            Composition                                              TEST                   Run 8    Run 11                                        ______________________________________                                        Tensile Strength, pounds/square inch                                                                 3850     3975                                          Tensile Modulus, pounds/square inch                                                                  5625     4450                                          Flexural Strength, pounds/square inch                                                                8100     7750                                          Izod Impact Strength, foot-pounds/inch                                                               0.57     1.92                                          Heat Distortion Temperature, °C.                                                              79       74                                            Melt Index, grams/10 minutes                                                                         6.0      3.5                                           ______________________________________                                    

EXAMPLE XXI

A series of compositions and bars of the compositions were preparedusing the general procedure of Example XVIII. High density polyethylene(HDPE) was employed rather than ABS. The bars were tested forflammability as in Example XVIII. The identities of additives, theproportions of materials in the bars and the results are shown in Table9.

                                      TABLE 9                                     __________________________________________________________________________    TESTING OF COMPOSITIONS FOR FIRE RETARDANCE                                                Proportions, Parts by Weight                                                                 Vertical Burning Test UL 94                                                                 ASTM Method D 2863-70                                     Antimony                                                                            Classi-                                                                           After Flame Time,                                                                       Oxygen Index,                       Run                                                                              Additive  HDPE                                                                              Additive                                                                           Trioxide                                                                            fication                                                                          seconds   percent O.sub.2 by                                                                       Charring                                                                           Melting             __________________________________________________________________________    1  Principal Product                                                                       100 10   5     94V-2                                                                             10.3      23.0       No   Yes                    of Example V                                                               2  (See Note 3)                                                                            100 10   5     94V-2                                                                             2.2       25.0       No   Yes                 3  Redried First Crop                                                                      100 10   5     94V-2                                                                             0.3       29.0       No   Yes                    of Example VIII                                                                         100 10   5     94V-2                                                                             10.3      23.0       No   Yes                 4  First Crop of                                                                           100 10   5     94V-2                                                                             0.3       29.0       Not                                                                                Yes                    Example XI                                        corded                   5  Principal Product                                                                       100 10   5     94V-0                                                                             0.0       28.0       No   No                     of Example XII                                                             6  Product of                                                                              100 10   5     Fails                                                                             >30       23.0       No   Yes                    Example IV                                                                 __________________________________________________________________________     Note 3: The additive of Run 2 was the same as the additive of Run 3 of        Example XVIII. See Note 1 of Table 5.                                    

Although the present invention has been described with reference tospecific details of certain embodiments thereof, it is not intended thatsuch details should be regarded as limitations upon the scope of theinvention except insofar as they are included in the accompanyingclaims.

I claim:
 1. A compound represented by the structural formula: ##STR12##wherein a. R is ##STR13## b. R₁ and R₂ are each independently straightchain or branched alkylene having from about 2 to about 5 carbon atoms,andc. X₁, X₂, X₃, X₄, X₅, X₆, X₇, X₈, X₉, X₁₀, X₁₁, X₁₂, and X₁₃ areeach independently hydrogen, chloro or bromo, with the provisos that:(1)at least three of X₁, X₂, X₃, and X₄ are each independently chloro orbromo, (2) at least three of X₅, X₆, X₇, X₈, and X₉ are eachindependently chloro or bromo, and (3) at least three of X₁₀, X₁₁, X₁₂,and X₁₃ are each independently chloro or bromo.
 2. The compound of claim1 wherein R₁ and R₂ are each independently straight chain alkylenehaving from about 2 to about 5 carbon atoms.
 3. The compound of claim 1wherein R₁ is ethylene.
 4. The compound of claim 1 wherein both R₁ andR₂ are ethylene.
 5. The compound of claim 1 wherein X₁, X₂, X₃, X₄, X₁₀,X₁₁, X₁₂ and X₁₃ are each bromo and wherein X₅, X₆, X₇, X₈ and X₉ areeach independently hydrogen or bromo with the proviso that at leastthree of X₅, X₆, X₇, X₈, and X₉ are bromo.
 6. The compound of claim 5wherein R is 2,4,6-tribromophenyl.
 7. The compound of claim 6 wherein R₁is ethylene.
 8. The compound of claim 5 wherein R is pentabromophenyl.9. The compound of claim 8 wherein R₁ is ethylene.
 10. The compound ofclaim 5 wherein R is ##STR14##
 11. The compound of claim 10 wherein R₁is ethylene.
 12. The compound of claim 1 wherein R is ##STR15##
 13. Thecompound of claim 12 wherein X₁, X₂, X₃, and X₄ are each bromo andwherein X₅, X₆, X₇, X₈, and X₉ are each independently hydrogen or bromowith the proviso that at least three of X₅, X₆, X₇, X₈, and X₉ arebromo.
 14. The compound of claim 1 wherein R is ##STR16##
 15. Thecompound of claim 14 wherein R₂ is the same as R₁, X₁₀ is the same asX₁, X₁₁ is the same as X₂, X₁₂ is the same as X₃, and X₁₃ is the same asX₄.
 16. The compound of claim 14 wherein X₁, X₂, X₃, X₄, X₁₀, X₁₁ X₁₂,and X₁₃ are each bromo.